SOLUTIONS / OKKHI INSPECT / INS-03

INS-03

Blister Pack Inspection

Checks every cavity in a blister grid against a learned reference — missing, broken, or misplaced units flagged instantly.

OKKHI INSPECT · QUALITY CONTROL THAT NEVER BLINKS.
Blister Pack Inspection — annotated camera view

Checks every cavity of every blister card against a learned golden reference. Missing tablets, broken tablets, wrong-colour fills, and foil defects are flagged before cartoning — where they're cheap to fix instead of expensive to recall.

The defect map shows QA exactly which cavity failed and why, card by card, building the audit trail export-grade GMP inspections expect.

TYPICAL DEPLOYMENT
CamerasExisting IP / GigE
ComputeCPU only
Decision< 150 ms per card
OutputReject relay · defect maps
The problem

An empty or broken cavity that reaches a pharmacy is a recall risk and a brand wound — and manual card inspection fatigues within the first hour.

Who it's for

Pharmaceutical manufacturers packing tablets and capsules for export

The outcome

Missing or broken cavities are caught at line speed — GMP audit evidence generated automatically.

How it works
STEP 1Capture

Each blister card is imaged after filling, before the cartoner.

STEP 2Align

The cavity grid is registered to the reference layout, tolerant of card skew.

STEP 3Compare

Every cavity is compared to the golden sample; anomalies are scored per cavity.

STEP 4Act

Defective cards are rejected with a cavity-level defect map for QA review.

See it in action

Concept demonstration. To show client footage instead, replace media/video/blister-pack-inspection.mp4 — the page updates automatically.

Where it's used
1Tablet and capsule blisters
2Medical device kit trays
3Confectionery blisters
4Export GMP audit evidence
Related solutions
Request a pilot for INS-03 Fixed scope · weeks not months · your cameras, your product

Proof beats promises.
See it on your own cameras.

We run a two-week pilot on your footage, with your incidents, measured against your numbers. If the results don't convince you, you keep the full report and owe nothing.

Book a free live demo