SOLUTIONS / OKKHI INSPECT / INS-05

INS-05

Analog Gauge Reading

Converts dial gauges into digital readings with alarm thresholds — no sensor retrofit needed.

OKKHI INSPECT · QUALITY CONTROL THAT NEVER BLINKS.
Analog Gauge Reading — annotated camera view

Turns the analog dial gauges already on your equipment into continuously logged digital readings with alarm thresholds — no instrumentation retrofit, no production stoppage, no waiting for the rounds clipboard.

One small camera per gauge cluster and a one-time calibration is all it takes to bring decades-old equipment onto your dashboard.

TYPICAL DEPLOYMENT
CamerasAny small IP camera
ComputeCPU only
Rate1–5 readings / s
OutputTime-series · alarms · API
The problem

A rounds clipboard records each gauge a few times per shift; the trips and the drift happen in between, unwatched.

Who it's for

Plants with legacy dial gauges and no budget for sensor retrofits

The outcome

Manual gauge rounds become continuous digital readings with alerts the moment a threshold is crossed.

How it works
STEP 1Capture

A small camera watches each gauge face from a fixed mount.

STEP 2Locate

The dial and needle are detected and tracked across lighting changes.

STEP 3Convert

Needle angle is converted to engineering units using a one-time calibration.

STEP 4Alarm

Readings stream to your dashboard with thresholds, trends, and alarms.

See it in action

Concept demonstration. To show client footage instead, replace media/video/analog-gauge-reading.mp4 — the page updates automatically.

Where it's used
1Boiler and pressure dials
2Utility meters
3Legacy machines without PLC outputs
4Remote pump rooms
Related solutions
Request a pilot for INS-05 Fixed scope · weeks not months · your cameras, your product

Proof beats promises.
See it on your own cameras.

We run a two-week pilot on your footage, with your incidents, measured against your numbers. If the results don't convince you, you keep the full report and owe nothing.

Book a free live demo